
Theory of Constraints is composed of two methods of management. Critical Chain (C/C) project management plans for the known (Actual Touch Time) and buffers for the unknown. (Murphy)
Simplified Drum Buffer Rope (S-DBR) component management compliments Critical Chain so that components are completed in time for installation by using buffers also.
GOALS:
Meet customer requirements for Cost, Schedule, and Quality
Increase Throughput
Decrease Costs
Decrease Work In Process (WIP)
Reduce Repair Cycle Time (RCT)
What Changed?
Contracted with Vector Strategies for Theory of Constraints Implementation
Conducted Maintenance Center-wide training
Created a new shop floor schedule (Critical Chain) for major end items
– Mechanics’ input on process hours
– Removed safety time
– Placed a project buffer at the end
Stopped multitasking
Changed to Pull-System
Implemented Simplified-Drum Buffer Rope for components